Custom Polyurethane Wheel & Caster Manufacturer

With more than 20 years of polyurethane wheel manufacturing experience, we develop luggage wheel solutions for suitcase brands, travel product manufacturers, and OEM/ODM projects across different market segments. Backed by an annual production capacity of up to 50 million wheels, we support customization from mold development and PU formula adjustment to wheel structure design and finished wheel assembly.

For luggage wheels, buyers usually care about the details people notice during everyday travel, smoother rolling, lower noise, better wear resistance. We deliver wheels that continue performing well after repeated use in airports, hotels, streets, and transport stations.

Luggage Wheels

Luggage Wheels

Luggage wheels go through constant movement during daily travel, often carrying heavy loads across airport floors, sidewalks, hotel lobbies, and uneven outdoor surfaces. Because of this, smoother rolling, lower noise, and long-term durability are some of the main concerns for both luggage brands and end users.

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To match these everyday travel conditions, we develop PU luggage wheels in multiple sizes and structures using high-rebound, wear-resistant polyurethane materials. The wheels are designed to reduce dragging noise during movement, making luggage feel easier and more comfortable to handle over longer distances.

  • High-density load-bearing PU materials combined with optimized wheel structure design help maintain steadier rolling under heavier loads.
  • The wheels have passed continuous continuous rolling test of up to 10,000 km, exceeding common industry durability requirements.
  • The wear-resistant wheel surface helps reduce scratches and rolling noise during travel while improving everyday comfort during long-distance use.
Specifications
Materials
  • PU outer layer: TDI, MDI
  • Wheel core materials: PP, PC, PBT, PC+PBT, TPU + fiberglass, nylon, and aluminum alloy
Hardness range: 85A–95A

Different hardness options are available depending on rolling feel, noise control, wear resistance, and luggage application requirements.

Rebound options
  • SHR (Super High Rebound)
  • HR (High Rebound)
  • MR (Medium Rebound)
  • LR (Low Rebound)
  • Standard (Normal Rebound)
Manufacturing process
  • PU casting process
  • Injection molding process
Standard wheel sizes

35×18mm, 40×18mm, 45×18mm, 50×18mm, 54×18mm, 55×16mm, 55×18mm, 56×24mm, 60×18mm, 65×24mm, 100×24mm (Custom mold development is available for non-standard wheel sizes.)

Wheel core structures
  • Five-star core
  • Multi-hole core
  • Full PU coreless wheel design
  • Other customized wheel core structures available
Applications

Suitable for suitcases, trolley luggage, tool cases, storage cases, and other travel or transport products that require smoother and quieter movement during daily use.

Why Choose Us
Production & manufacturing
Production & manufacturing

We manage the entire production process in-house, from product development and mold engineering to injection molding, PU casting, printing, and finished wheel assembly. With dedicated engineering, production, and quality control departments working together throughout manufacturing, the company is able to maintain stable production quality across large-volume orders.

Quality control
Quality control

Our quality control process includes abrasion testing, aging tests, and dynamic load testing before shipment. The materials used also comply with international environmental standards, helping ensure more consistent quality from batch to batch.

Popular OEM/ODM Customizations
Five-Star Luggage Wheels
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Five-Star Luggage Wheels
  • Size: 50×18mm
  • Materials: PP wheel core with wear-resistant PU outer layer
  • Minimum order quantity: 3000 pcs
Fully Transparent Colored Wheels
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Fully Transparent Colored Wheels
  • Size: 50×18mm
  • Materials: Wear-resistant PU outer layer
  • Minimum order quantity: 3000 pcs
Tire-Pattern Textured Wheels
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Tire-Pattern Textured Wheels
  • Size: 60×33mm
  • Materials: PP wheel core with wear-resistant PU outer layer
  • Minimum order quantity: 3000 pcs
  • Better grip and steadier movement on different floor surfaces and uneven ground